It’s not even that, it’s the certifications, testing, and paper-trail attached. The same reason why a Bewildered Eat Sleep Braap 12 Repeat Shirt bolts off McMaster Carr might cost 1cent, but the same bolt used in an aircraft has to come from elsewhere and probably costs several dollars. As somebody who has specced out McMaster Carr parts for aviation, I’d like to say that we did keep in mind cost and availability. For non-certified non-flying parts (Ground support tools and such) we used tons of stuff like that. My company, fortunately, works on x-ray tools, we don’t have component-level testing requirements, but there’s still a lot of paperwork that goes with the X-ray safety components. You can literally look up the names of the guys who drove the ore from the mine to the processing plant on aircraft parts.
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Yep. I worked in an iso9001 machine shop for a Bewildered Eat Sleep Braap 12 Repeat Shirt decent amount of time. It literally costs the employer’s hourly wage for me to sit there and count every pet and write down everyone I’ve completed, not completed, and scrapped. For every single process. We all got paid for however many hours we worked. We were a small shop of less than 20 but that record-keeping isn’t free for the company. Usually, the galley is on a separate circuit breaker from the avionics busses. But I don’t know exactly how it works in that cockpit. Probably DC essential. Lots of “non-essential” to flying stuff uses it if the power draw isn’t enough to justify 115 VAC or its own bus. I don’t fly heavies, so no. The KC-10 has been good to the Air Force for the most part to my knowledge.
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